Royal Duyvis Wiener B.V.

24/7 Technical Support Hotline: +31 756 126 133

sales@duyviswiener.com

+31 756 126 126

Koog aan de Zaan (NL)

Cocoa beans fermentation

How does the ecology of the cocoa fermentation process work?

Behind the delicious taste of chocolate, hides a very complex process. Fermentation of cocoa beans is where it all begins. This process is crucial in developing chocolate’s unique flavor, aroma, and texture. It involves converting the sugary pulp surrounding cocoa beans into alcohol, organic acids, and gases. The fermentation process of cocoa beans is not just a chemical process but also a biological one. The fermentation of cocoa beans also involves the activities of various microorganisms, including bacteria, yeasts, and fungi. These micro – organisms play a big part in the ecological balance of the cocoa bean heap fermentations. They not only break down the sugars in the pulp surrounding the beans but also produce essential metabolites, including amino acids, organic acids, and aroma compounds. The fermentation process can be spontaneous or initiated using starter cultures. This article contains the cocoa bean fermentation process and its importance in chocolate production.
Whitepaper - 2022 Chocolate Innovations

Download our free whitepaper

"New chocolate innovations 2022 and beyond"

In a fast-paced global market, it’s difficult to keep up with today’s everchanging consumer tastes and demands and there are many local and global drivers that are influencing these changes. Brands that stay head lead by emulating credibility, being contemporary and innovative.

What is the cocoa bean fermentation process?

The cocoa bean fermentation process is a critical step in the production of chocolate. The process usually takes place on the farm where the cacao trees are grown. After harvesting, the cocoa pods are opened, and the beans are extracted. The beans are then placed in heaps or boxes covered with banana leaves or other materials and left to ferment for several days. The total days of fermentation are usually between two and seven, depending on the region and the desired characteristics of the cacao beans.

The differences between spontaneous and starter culture-initiated fermentation processes

There are two main types of cocoa bean fermentation processes: spontaneous and starter culture-initiated. Spontaneous fermentation processes rely on the natural microbial populations present on the cocoa beans and in the surrounding environment. In contrast, starter culture-initiated fermentation processes involve the addition of specific microbial strains to the cocoa pulp-bean mass to control the fermentation process.

The use of starter cultures has several advantages over spontaneous fermentation processes, including more consistent quality and flavor profile of the chocolate, reduced fermentation time, and increased safety of the cocoa beans. However, spontaneous cocoa bean fermentation processes are still prevalent in many regions due to cultural and economic factors. Within these types of processes, the cocoa fermentation is divided by two phases.

Anaerobic phase

The fermentation process begins with an anaerobic phase, where yeasts and lactic acid bacteria consume the sugars in the pulp surrounding the beans. This phase is essential in developing the sensory profile of the chocolate. The anaerobic conditions promote the growth of specific microbial strains that produce desirable flavors and aromas in the beans. The predominant yeasts involved in the fermentation process are Pichia kluyveri, Pichia kudriavzevii, and Candida milleri.

Aerobic phase

After the anaerobic phase, the fermentation process enters an aerobic phase, where acetic acid bacteria (AAB) consume the alcohol produced in the anaerobic phase, converting it into acetic acid. This phase is critical in ensuring the safety of the beans by reducing the risk of environmental contamination. The acetic acid produced also contributes to the flavor and aroma of the chocolate. The most common AAB involved in the fermentation process is Acetobacter pasteurianus, specifically the IMDO 0506386 strain.

Our latests chocolate machinery innovations

Thouet 5 roll refiner
Chocolate Processing

Thouet 5 Roll Refiner

Royal Duyvis Wiener has strong roots in traditional chocolate processing with the Thouet brand. Their passion for the product combined with smart customer-driven engineering solutions made the fundament for the new 5 Roll Refiner, which will be available in January 2023. In addition to delivering on the high product standards you would expect from your

Read More »
Roaster_showcase
Cocoa Processing

Roaster Showcase

In 2022, we hosted our first Roaster showcase in the factory of Koog aan de Zaan whichallowed us to showcase the Alkalizer, Drum Roaster, and Cooler. An amazing occasion toshare our expertise and innovations with our customers. In addition, customers could learn  about the specific benefits of Royal Duyvis Wiener’s Batch Nib Alkalizer, Roaster, and Cooler

Read More »

The microbiology of cocoa fermentation

The microbiology of cocoa fermentation has been extensively studied over the years. The use of advanced techniques, such as gradient gel electrophoresis and Thermo Fisher Scientific’s MicroSEQ 500 16S rDNA sequencing system, has enabled researchers to identify and characterize the microbial communities involved in the fermentation process better.

Studies have shown that the microbial communities involved in cocoa bean fermentation are influenced by various factors, including the geographic origin of the cocoa beans, the fermentation method used, and the type of starter cultures employed. For instance, a study by Camu et al. (2008) found that the microbial communities present during the fermentation process varied depending on the cocoa mass variety and the fermentation method used.

Microbial diversity

The microbial diversity of cacao fermentation has also been extensively studied, and several bacterial strains and yeast communities have been identified. The microbial activities during the fermentation process play a crucial role in developing the functional properties of cocoa beans, including their antioxidant, antimicrobial, and prebiotic properties. The diversity of yeasts involved in the fermentation process is influenced by various factors, including the cocoa variety, fermentation percentages, and drying steps.

The role of yeasts

Yeasts play a functional role in cocoa bean fermentation. They produce various metabolites, including organic acids and aroma compounds, that contribute to the sensory characteristics of chocolate. The diversity of yeasts involved in the fermentation process is critical in determining the flavor and aroma profile of the beans. The yeast communities present in the fermentation of cocoa beans also contribute to the functional properties of cocoa beans, including their antioxidant and antimicrobial activities.

High quality Chocolate machinery: 5-roll refiner

Explore our newest 5 Roll Refiner

“The smart design of this machine allows universal roll management. Do you have main brand rolls and gears in your warehouse? Not to worry, all main brand rolls and gears can be fitted into this machine with the service you’re used to from Royal Duyvis Wiener technical support engineers”

What role in chocolate quality does the fermentation process have?

The cocoa bean fermentation process plays a critical role in determining the quality of chocolate. The sensory characteristics of chocolate, including its flavor, aroma, and texture, are determined by the process. The type of yeast and bacteria strains present during fermentation can affect the sensory profile of the chocolate. For instance, the presence of specific strains of yeasts, such as Pichia kluyveri and Candida milleri, is associated with a fruity and floral aroma in chocolate.

The environmental factors, such as temperature and humidity, also affect the fermentation process and the quality of the cocoa beans. Therefore, it is essential to monitor the process carefully to ensure consistent quality and flavor profile of the chocolate. 

Why is the quality of the cocoa bean important?

The quality of the cocoa beans is essential in determining the final quality of the chocolate. Cocoa beans that are properly fermented have a higher content of flavor and aroma compounds, which contribute to the sensory characteristics of the chocolate. In contrast, poorly fermented cocoa beans can result in off-flavors and aromas in the chocolate.

Several factors affect the quality of cocoa beans, including the type of cocoa variety, the fermentation process used, and the post-harvest handling of the beans. Therefore, it is crucial to ensure that the cacao beans are properly fermented and handled to ensure consistent quality and flavor profile of the chocolate.

Conclusion

In conclusion, the fermentation process of cocoa beans is a complex biological and chemical process that plays a critical role in the production of chocolate. The use of specific microbial strains and starter culture for cocoa beans can significantly affect the quality and flavor profile of the chocolate. The microbial ecology of cocoa bean fermentation is also essential in ensuring consistent quality and safety of the cocoa beans. As the demand for high-quality chocolate continues to increase, at Royal Duyvis Wiener we are convinced that further research is needed to better understand the fermentation process and to develop new techniques for optimizing the sensory characteristics and functional properties of cocoa beans.

Related posts

Cocoa bean to butter | Royal Duyvis Wiener
Cocoa Processing

Cocoa bean: Butter production, applications & benefits

Discover the advantages and applications of cocoa butter. This butter is a versatile and popular ingredient in both the food and beauty industries. This pale yellow vegetable fat extracted from cocoa beans is renowned for its unique aroma reminiscent of chocolate and its smooth texture. Cocoa butter is an important component in chocolate-making, and it

Read More »
Duyvis Wiener Ball Mill
Cocoa Processing

Why ball mill grinding is important for delicious chocolate

Learn about ball mill grinding and how it is used in the chocolate production industry. Discover the advantages and components of ball mills, and get to know more about the different types, materials, and processes involved. Ball mill grinding process Ball mill grinding is a critical process in the chocolate production industry. It involves crushing

Read More »
Cocoa bean fermentation process
Cocoa Processing

Understanding the cocoa bean fermentation process

Did you know that the quality and flavor of chocolate depend on the fermentation process of cocoa beans? The cocoa bean fermentation step is crucial in the chocolate production process, and it affects the taste, texture, and aroma of chocolate. In this article, we will explore the microbiology of cocoa fermentation, the role of acetic

Read More »
Cocoa nibs grinder
Cocoa Processing

Everything you need to know about the cocoa nibs grinder

Chocolate is an indulgent treat that has been enjoyed by many for centuries. Whether you are a chocolate manufacturer or a craft chocolate entrepreneur, you understand the importance of the cocoa nibs grinder in the chocolate making process. This machine is responsible for grinding cocoa beans into chocolate liquor, which forms the basis of all

Read More »

Keep up with today’s consumer tastes and demands!

Fill in below details and get a download access to the free whitepaper ‘New Chocolate innovations 2022 and beyond‘. 

Whitepaper - 2022 Chocolate Innovations
Download Whitepaper form New chocolate innovations 2022 (#7)

Our privacy policy applies.