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"New chocolate innovations 2022 and beyond"
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The history of cocoa processing
Cocoa processing has a long and rich history that dates back to the 19th century. During this time, the demand for cocoa products, particularly chocolate, grew rapidly, leading to innovations in processing techniques and equipment. In the early days, cocoa was processed using simple tools and methods, such as grinding cocoa nibs by hand and roasting them over an open flame. Today, cocoa processing has become a highly specialized and automated industry, with sophisticated equipment and techniques that allow for precise control over every aspect of the process.
Which steps are included in the cocoa process?
Cocoa, the primary ingredient in chocolate, undergoes a complex process to transform from a raw bean into a delicious and beloved treat. The cocoa processing journey involves several steps, each playing a crucial role in developing the unique flavor, aroma, and texture of chocolate. From harvesting and fermentation to grinding, pressing, and alkalizing, each step requires precision and expertise to produce high-quality chocolate products. Which steps you follow, and how much time you spend for one step, depends on your specific needs and wants. We have made a list of steps that are common used by chocolate manufacturers for creating the most beloved treats:
- Harvesting and fermentation: The first step in cocoa processing is harvesting the cacao fruit, which contains the cocoa beans. The beans are then extracted and left to ferment in baskets or boxes for several days. During fermentation, the beans undergo a series of chemical reactions that affect their flavor, aroma, and texture. The acidity of the cocoa is reduced, and aroma compounds are produced, giving cocoa its signature taste and fragrance.
- Drying and sorting: After fermentation, the cocoa beans are spread out to dry in the sun or in drying facilities. The drying process reduces the moisture content of the beans and stabilizes their flavor and aroma. The beans are then sorted by size, quality, and origin, and uncleaned or unfermented beans are removed.
- Roasting and grinding: Roasting is a crucial step in cocoa processing, as it brings out the complex flavors and aroma compounds in the beans. The beans are roasted at high temperatures, and the length and intensity of the roast depend on the desired flavor profile. After roasting, the beans are cracked and winnowed, separating the cocoa nibs from the shells. The nibs are then ground into a paste, or cocoa mass, which contains cocoa solids and cocoa butter.
- Pressing and alkalizing: The cocoa mass can be processed in different ways to produce different types of cocoa products. For example, pressing the cocoa mass separates the cocoa solids from the cocoa butter, resulting in cocoa powder and cocoa butter. Alkalizing, or Dutching, is another process that involves treating the cocoa with an alkaline solution, such as potassium carbonate or sodium hydroxide, to reduce its acidity and enhance its color, flavor, and texture.
Our latests chocolate machinery innovations
Thouet 5 Roll Refiner
Royal Duyvis Wiener has strong roots in traditional chocolate processing with the Thouet brand. Their passion for the product combined with smart customer-driven engineering solutions made the fundament for the new 5 Roll Refiner, which will be available in January 2023. In addition to delivering on the high product standards you would expect from your
In 2022, we hosted our first Roaster showcase in the factory of Koog aan de Zaan whichallowed us to showcase the Alkalizer, Drum Roaster, and Cooler. An amazing occasion toshare our expertise and innovations with our customers. In addition, customers could learn about the specific benefits of Royal Duyvis Wiener’s Batch Nib Alkalizer, Roaster, and Cooler
Creating quality chocolate products
Cocoa products can be used to create a wide range of chocolate products, from unsweetened cocoa powder to milk chocolate bars and confections. Chocolate manufacturers use specialized equipment, such as dosing equipment, batch roasting machines, and grinding mills, to create chocolate mixtures of specific particle size and texture. The chocolate is then molded, tempered, and packaged into bars, blocks, or confections. If you’re a chocolate manufacturer, and looking for a solution, do not hesitate to contact Royal Duyvis Wiener. We are an experienced manufacturer providing state-of-the-art equipment to facilitate the complete production process from bean to bar, helping you to save energy, reduce production costs, and minimize downtime for maximum efficiency.
The role of aroma compounds
The Importance of cocoa butter
The role of acidity in cocoa
Explore our newest 5 Roll Refiner
“The smart design of this machine allows universal roll management. Do you have main brand rolls and gears in your warehouse? Not to worry, all main brand rolls and gears can be fitted into this machine with the service you’re used to from Royal Duyvis Wiener technical support engineers”
The future of cocoa processing
Popular cocoa processing machinery
Cocoa processing is a complex and fascinating process that involves multiple steps, from harvesting to roasting and grinding. The different types of cocoa products have unique characteristics and uses in the food industry. Understanding the science and art behind cocoa processing can help you appreciate its nuances and flavors. At Royal Duyvis Wiener, we provide innovative cocoa processing equipment for complete control over the taste, aroma, and quality of products. As the industry evolves, quality, sustainability, and ethical sourcing should be maintained while exploring new frontiers in taste, and aroma. Whether you are a cocoa producer, chocolate manufacturer, cocoa processing is sure to inspire and delight.
The alkalization process and its effects on cocoa powder
Cocoa beans are the key ingredient in the production of cocoa powder and chocolate, which are beloved by millions of people worldwide. These beans are obtained from the cacao tree, a tropical plant native to Central and South America. After harvesting, the beans undergo a series of processes to transform them into cocoa powder and
Everything you need to know about chocolate refiner machines
Chocolate is an incredibly versatile ingredient that can be used to create a variety of delicious treats. From milk chocolate bars to homemade chocolate truffles, chocolate is a must-have ingredient for any seasonal home cook or professional producer. But what many people don’t realize is that the delicious chocolate flavor and texture that we all
Bean to Bar Machinery
Discover the complex process of chocolate manufacturing: from bean to bar Chocolate is a well-known treat across the globe, and the chocolate sector has seen a continuous increase in demand over time. The process of producing chocolate, which encompasses a range of chocolate products, is complicated and spans various parts of the world. At the
How does cocoa bean processing work?
If you are a chocolate lover, you may have wondered about the journey of cocoa beans from the cacao tree to your favorite chocolate product. The process of cocoa bean processing is complex and involves several stages, including fermentation, drying, roasting, and blending. In this article, we will explore the journey of cocoa beans and