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Global manufacturer of cocoa & chocolate processing equipment since 1885

Royal Duyvis Wiener B.V.
Schipperslaan 15,
1541 KD

KOOG AAN DE ZAAN

The Netherlands

P. +31 75 6 126 126
F. +31 75 6 158 377

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  • HOMEHOME
  • EQUIPMENT
  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
    • Compound Processing
    • Chocolate Processing
  • FOOD ACADEMY
    • Introduction Cocoa and Chocolate processing
  • SERVICE
  • ABOUT US
    • Worldwide Ambassadors
    • History
  • CAREER
  • CONTACT US
  • NEWS
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  • HOMEHOME
  • EQUIPMENT
  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
    • Compound Processing
    • Chocolate Processing
  • FOOD ACADEMY
    • Introduction Cocoa and Chocolate processing
  • SERVICE
  • ABOUT US
    • Worldwide Ambassadors
    • History
  • CAREER
  • CONTACT US
  • NEWS
  • HOMEHOME
  • EQUIPMENT
  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
    • Compound Processing
    • Chocolate Processing
  • FOOD ACADEMY
    • Introduction Cocoa and Chocolate processing
  • SERVICE
  • ABOUT US
    • Worldwide Ambassadors
    • History
  • CAREER
  • CONTACT US
  • NEWS
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All Categories
  • All Categories
  • ALL
  • 1. Cocoa Beans Processing
  • 3. COMPOUND
  • 1 Bean cleaning
  • 4. Cocoa Butter Processing
  • 1. Pressing
  • 5. Cocoa Kibbled Cake Processing
  • 1. Pressing
  • 2. Butter filtration
  • 2 Bean destoning
  • 3. Butter Blocking Line
  • 3 Bean weighing
  • 4 Bean drying
  • 5 Bean sterilizing
  • 6 Continuous roasting
  • 4. Butter Pump
  • 7 Breaking and winnowing
  • 5. Liquor / Butter melting
  • 2. Cocoa Nibs / Kernels Processing
  • 1. Breaking and Winnowing
  • 2. Alkalizing
  • 2. Cake Stabalizing
  • 3. Drum roasting and cooling
  • 4. Pre-refining
  • 3. Cake grinding
  • 6. Cocoa Powder Processing
  • 1. Cake grinding
  • 3. Cocoa Liquor Processing
  • 1. Pre-refining
  • 2. Powder stabilizing
  • 3. Powder packing
  • 2. Fine-refining
  • 8. Liquor / Butter melting
  • 7. Liquor Treatment
  • 4. Pressing
  • 5. Liquor blocking
  • 6. Liquor Pump
  • 1. Compound Chocolate Processing
  • 10. All-in-one solution
  • 3. Confectionery Coatings Processing
  • 12. All-in-one solution
  • 2. Ice Cream Coatings Processing
  • 12. All-in-one solution
  • 4. Fillings & Creams
  • 10. All-in-one solution
  • 5. Bread Spreads Processing
  • 10. All-in-one solution
  • 9. Integrated line
  • 13. Integrated line
  • 13. Integrated Line
  • 11. Integrated Line
  • 11. Integrated Line
  • 1. Real Chocolate / Couverture Processing
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 1. Solid Ingredient Handling
  • 5. Pre-refining
  • 5. Pre-refining
  • 5. Pre-refining
  • 5. Pre-refining
  • 1. COCOA
  • 4. CHOCOLATE
  • 2. NUTS & SEEDS
  • 1. Raw Processing
  • 2. Dry Roasting
  • 3. Paste Processing
  • 4. Oil & Butter Processing
  • 5. Nut Powder Processing
  • 3. Ice Cream Coatings
  • 2. Confectionary Coatings
  • 5. GOURMET
  • 1. Cocoa Bean Processing
  • 2. Cocoa Nib processing
  • 3. Cocoa Liquor Processing
  • 4. Gourmet Chocolate Processing
  • 6. Fine-refining
  • 6. Fine-refining
  • 6. Fine-refining
  • 6. Fine-refining
  • 8. Conching
  • 8. Conching
  • 8. Conching
  • 9. Conveying belt
  • 9. Conveying belt
  • 9. Conveying belt
  • 8. Conveying belt
  • 10. Chocolate pump
  • 10. Chocolate pump
  • 9. Chocolate pump
  • 8. Chocolate pump
  • 11. Finishing / storage tank
  • 11. Finishing / storage tank
  • 11. Finishing / storage tank
  • 9. Finishing / storage tank
  • 10. Finishing / storage tank
  • 12. All-in-one solution
  • 11. All-in-one solution
  • 13. Integrated line
  • 3. Sieving
  • 8. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 13. Integrated Line Continuous
  • 4. Integrated Line Continuous
  • 1. Pre-Refining
  • 2. Fine-Refining
  • 3. Sieving
  • 4. Pressing
  • 5. Liquor Blocking
  • 6. Liquor Pump
  • 1. Pressing
  • 2. Butter Filtration
  • 3. Butter Blocking
  • 4. Butter Pump
  • 5. Integrated Line (Natural)
  • 1. Cake Grinding
  • 2. Powder Stabilizing
  • 3. Powder Packing
  • 4. Integrated Line Continuous (Natural)
  • 2. Liquor Melting
  • 3. Butter Melting
  • 12. Integrated Line Batch & Continuous Choc
  • 11. Integrated Line
  • 1. Solid Ingredient Handeling
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine refining
  • 8. Chocolate Pump
  • 9. Finishing & Storage
  • 10. All-In-One Solution
  • 1. Solid Ingredient Handeling
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 8. Chocolate Pumps
  • 9. Finishing / Storage
  • 11. Integrated Line Choc
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 8. Chocolate Pump
  • 9. Finishing / Storage
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 2. Liquor Melting
  • 3. Butter Melting
  • 2. Liquor Melting
  • 2. Liquor Melting
  • 3. Butter Melting
  • 3. Butter Melting
  • 10. Chocolate Pump
  • 6. Integrated Line
  • 1 Bean Cleaning
  • 2 Bean Roasting
  • 3 Breaking & Winnowing
  • 6 Cooling
See All Results
69-Integrated-line-choco-lean1
69-integratedline-chocolean2

Integrated Line ChocoLean

  • Combination of dry-batch conche and ball mill
  • Optimal removing of moisture content due to intensive dry-conching / mixing principle
  • Rheological results, viscosity and yield value comparable to traditional lines due to low-fat refining
  • Significant cocoa butter savings of up to 5% to achieve required rheological values, resulting in lower production costs
  • Excellent taste development
  • Full automatic operation, only operator assistance for ingredient handling required
  • Clear selection
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  • Description
  • Additional information
  • CAPACITIES

“A unique hybrid solution to achieve an excellent chocolate”

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“The best of both chocolate worlds”

The combination of a Thouet single shaft dry-conche with a classic ball mill, horizontal or vertical, is the best of both worlds.

The mass is mixed at 15-25% fat content and intensively dry conched for a period of 2 – 4 hours, depending on the required rheological values and taste. This conching principle is based on the Thouet’s classical dry conching process according Thouet’s conching philosophy.

After dry conching, the mass is liquefied and pumped to the ball mill for the intermediate and fine refining of the compound and chocolate mass and is suitable for crystal sugar and powdered sugar based recipes. Before the ball mill refining, the liquefied mass can contain the final fat content of the recipe. However, it is recommendable to refine the mass at a lower fat content and to add fat at a later stage.

Starting from crystal or powdered sugar, cocoa butter, cocoa mass or vegetable fat, cocoa/milk powder and additives it is easy to set up your own production of chocolate recipes or premium quality compound. Based on capacity, the number of ball mills will be determined and in the situation with a single ball mill, the product will be batch wise circulated to achieve the required fineness. The most optimal and efficient situation is the continuous process based on 2 or more ball mill systems inline.

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Service

Your partner for a care-free future:
Spare parts, repair and maintenance, modifications, inspections and training
[ READ MORE ]

Process Lines

Turnkey Solutions:
Complete processing lines from cocoa to chocolate, nuts & seeds
[ READ MORE ]

Food Academy

Research & Development training centre:
Leading test facilities, Profitable research, Remarkable development.
[ READ MORE ]

Additional information

Application

Real Chocolate / Couverture Processing

Type Mixer / conche Capacity kg/h (***)
Choco Lean 250 (batch) RC-2000 100 – 250
Choco Lean 500 (batch) RC-3000 250 – 500
Choco Lean 1000 (continuous) RC-6000 500 – 1.000
Choco Lean 1500 (continuous) RC-6000 1.000 – 1.5000

 

(*) For further information see dry-batch conching on this website

(**) For further information see ball mill refining on this website

(***) Based on 20 – 25 micron. Processing time will vary according to recipe, ingredients, initial and end-fineness and desired flavor of the product

SKU: N/A Categories: 1. Real Chocolate / Couverture Processing, 13. Integrated line, 4. CHOCOLATE

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