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Global manufacturer of cocoa & chocolate processing equipment since 1885

Royal Duyvis Wiener B.V.
Schipperslaan 15,
1541 KD

KOOG AAN DE ZAAN

The Netherlands

P. +31 75 6 126 126
F. +31 75 6 158 377

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  • HOMEHOME
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  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
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  • FOOD ACADEMY
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  • HOMEHOME
  • EQUIPMENT
  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
    • Compound Processing
    • Chocolate Processing
  • FOOD ACADEMY
  • SERVICE
  • ABOUT US
    • History
    • Worldwide Agents
  • CAREER
  • CONTACT
  • HOMEHOME
  • EQUIPMENT
  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
    • Compound Processing
    • Chocolate Processing
  • FOOD ACADEMY
  • SERVICE
  • ABOUT US
    • History
    • Worldwide Agents
  • CAREER
  • CONTACT
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All Categories
  • All Categories
  • ALL
  • 1. Cocoa Beans Processing
  • 3. COMPOUND
  • 1 Bean cleaning
  • 4. Cocoa Butter Processing
  • 1. Pressing
  • 5. Cocoa Kibbled Cake Processing
  • 1. Pressing
  • 2. Butter filtration
  • 2 Bean destoning
  • 3. Butter Blocking Line
  • 3 Bean weighing
  • 4 Bean drying
  • 5 Bean sterilizing
  • 6 Continuous roasting
  • 4. Butter Pump
  • 7 Breaking and winnowing
  • 5. Liquor / Butter melting
  • 2. Cocoa Nibs / Kernels Processing
  • 1. Breaking and Winnowing
  • 2. Alkalizing
  • 2. Cake Stabalizing
  • 3. Drum roasting and cooling
  • 4. Pre-refining
  • 3. Cake grinding
  • 6. Cocoa Powder Processing
  • 1. Cake grinding
  • 3. Cocoa Liquor Processing
  • 1. Pre-refining
  • 2. Powder stabilizing
  • 3. Powder packing
  • 2. Fine-refining
  • 8. Liquor / Butter melting
  • 7. Liquor Treatment
  • 4. Pressing
  • 5. Liquor blocking
  • 6. Liquor Pump
  • 1. Compound Chocolate Processing
  • 10. All-in-one solution
  • 3. Confectionery Coatings Processing
  • 12. All-in-one solution
  • 2. Ice Cream Coatings Processing
  • 12. All-in-one solution
  • 4. Fillings & Creams
  • 10. All-in-one solution
  • 5. Bread Spreads Processing
  • 10. All-in-one solution
  • 9. Integrated line
  • 13. Integrated line
  • 13. Integrated Line
  • 11. Integrated Line
  • 11. Integrated Line
  • 1. Real Chocolate / Couverture Processing
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 1. Solid Ingredient Handling
  • 5. Pre-refining
  • 5. Pre-refining
  • 5. Pre-refining
  • 5. Pre-refining
  • 1. COCOA
  • 4. CHOCOLATE
  • 2. NUTS & SEEDS
  • 1. Raw Processing
  • 2. Dry Roasting
  • 3. Paste Processing
  • 4. Oil & Butter Processing
  • 5. Nut Powder Processing
  • 3. Ice Cream Coatings
  • 2. Confectionary Coatings
  • 5. GOURMET
  • 1. Cocoa Bean Processing
  • 2. Cocoa Nib processing
  • 3. Cocoa Liquor Processing
  • 4. Gourmet Chocolate Processing
  • 6. Fine-refining
  • 6. Fine-refining
  • 6. Fine-refining
  • 6. Fine-refining
  • 8. Conching
  • 8. Conching
  • 8. Conching
  • 9. Conveying belt
  • 9. Conveying belt
  • 9. Conveying belt
  • 8. Conveying belt
  • 10. Chocolate pump
  • 10. Chocolate pump
  • 9. Chocolate pump
  • 8. Chocolate pump
  • 11. Finishing / storage tank
  • 11. Finishing / storage tank
  • 11. Finishing / storage tank
  • 9. Finishing / storage tank
  • 10. Finishing / storage tank
  • 12. All-in-one solution
  • 11. All-in-one solution
  • 13. Integrated line
  • 3. Sieving
  • 8. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 13. Integrated Line Continuous
  • 4. Integrated Line Continuous
  • 1. Pre-Refining
  • 2. Fine-Refining
  • 3. Sieving
  • 4. Pressing
  • 5. Liquor Blocking
  • 6. Liquor Pump
  • 1. Pressing
  • 2. Butter Filtration
  • 3. Butter Blocking
  • 4. Butter Pump
  • 5. Integrated Line (Natural)
  • 1. Cake Grinding
  • 2. Powder Stabilizing
  • 3. Powder Packing
  • 4. Integrated Line Continuous (Natural)
  • 2. Liquor Melting
  • 3. Butter Melting
  • 12. Integrated Line Batch & Continuous Choc
  • 11. Integrated Line
  • 1. Solid Ingredient Handeling
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine refining
  • 8. Chocolate Pump
  • 9. Finishing & Storage
  • 10. All-In-One Solution
  • 1. Solid Ingredient Handeling
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 8. Chocolate Pumps
  • 9. Finishing / Storage
  • 11. Integrated Line Choc
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 8. Chocolate Pump
  • 9. Finishing / Storage
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 2. Liquor Melting
  • 3. Butter Melting
  • 2. Liquor Melting
  • 2. Liquor Melting
  • 3. Butter Melting
  • 3. Butter Melting
  • 10. Chocolate Pump
  • 6. Integrated Line
  • 1 Bean Cleaning
  • 2 Bean Roasting
  • 3 Breaking & Winnowing
  • 6 Cooling
See All Results
Integrated-line-Qchoc-1
Integrate-line-Qchoc1000-02
Integrated-line-Qchoc500-3

Integrated line batch and continuous Qchoc

  • Combination of Liquid batch or continuous mixer, ball mill and liquid conche
  • Simple solution for excellent real quality chocolate, based on highest quality standards
  • Highly flexible regarding different recipes and plant layout
  • Low energy costs and virtually no maintenance costs, resulting in extreme low TCO
  • Full automatic operation, only operator assistance for ingredient handling required
  • Clear selection
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  • Description
  • Additional information
  • CAPACITIES

Integrated Line Batch & Continuous Qchoc

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Description

All ingredients (cocoa liquor, cocoa butter, cocoa – and or milk-powder, sugar, lecithin, etc.) are automatically fed into the weighing / pre-mixer vessel. This mixer is designed for maximum accessibility and easy feeding. After accurate weighing by load cells, the ingredients are fed into the upper vessel and then transported by gravity into the holding tank. The specially designed agitators start mixing immediately. Once the batch has been homogeneously mixed, it is fed into the lower vessel where an additional cycle of intensive mixing takes place. Meanwhile, the pre-mixer on top can be filled for the next batch. From the holding vessel, the mass is pumped through the grinding chambers of the ball mill. The refining is accomplished by a special shaft with agitator arms, rotating in a vertical, jacketed grinding tank filled with especially hardened steel balls. The various layers of grinding elements move in the same direction but at different speeds. The speed of the balls is high at the tips of the grinding arms, but almost zero at the periphery of the chamber, which reduces the rubbing effect. Due to highly resistant, high quality materials in combination with the usage of fat, there will be virtually no tear and wear.

Based on capacity the number of ball mills will be determined and in situations with a single ball mill the product will be batch-wise circulated to achieve the required fineness. The most optimal and efficient situation is the continuous process based on two or more ball mill systems inline. Even double mixing / grinding sections are possible with 1 ingredient handling system. The entire unit works fully automatically and the relevant process information can be stored and viewed on the display. The ball mill’s special design ensures a low product temperature.

Maximum efficiency and adjustable to every taste; liquid conching After the chocolate has reached the required fineness, the desired rheological values and flavour has to be achieved. The liquid conche, either batch or continuous is a Royal Duyvis Wiener design that fulfils this very important function in the chocolate production process.

A combination of a shear stress device and a very efficient film evaporator, in which hot air and chocolate are brought together, results in the extraction of moisture, volatile amino acids and off-flavours from the mixture. The liquid conche is specially designed for viscosity improvement, dehumidifying, treating and degasifying.

The batch liquid conche (BLC) is mounted on the circulation tank in batch-wise production lines. The continuous liquid conche (CLC) is integrated into the continuous processing lines as a stand-alone unit.

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Service

Your partner for a care-free future:
Spare parts, repair and maintenance, modifications, inspections and training
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Process Lines

Turnkey Solutions:
Complete processing lines from cocoa to chocolate, nuts & seeds
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Food Academy

Research & Development training centre:
Leading test facilities, Profitable research, Remarkable development.
[ READ MORE ]

Additional information

Application

(Chocolate) Confectionary Coatings, (Chocolate) Ice-cream Coatings Processing, Real Chocolate / Couverture Processing

Type Liquid mixer type Liquid Conche type Capacity kg/h (****)
QChoc 500 (batch) MXL-1000 BLC 400 – 550
QChoc 1000 (continuous) Wiecomix 350 CLC 550 – 1.100
QChoc 1500 (continuous) Wiecomix 500 CLC 1.100 – 1.800

 

(*) For further information see batch and continuous liquid mixing on this website

(**) For further information see ball mill refining on this website

(***) For further information see liquid conching on this website

(****) Based on 20 – 25 micron, starting with powdered sugar. Processing time will vary according to recipe, ingredients, initial and end-fineness and desired flavor of the product

SKU: N/A Categories: 1. Real Chocolate / Couverture Processing, 13. Integrated line, 13. Integrated Line, 13. Integrated line, 2. Ice Cream Coatings Processing, 3. Confectionery Coatings Processing, 4. CHOCOLATE

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