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Global manufacturer of cocoa & chocolate processing equipment since 1885

Royal Duyvis Wiener B.V.
Schipperslaan 15,
1541 KD

KOOG AAN DE ZAAN

The Netherlands

P. +31 75 6 126 126
F. +31 75 6 158 377

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  • HOMEHOME
  • EQUIPMENT
  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
    • Compound Processing
    • Chocolate Processing
  • FOOD ACADEMY
  • SERVICE
  • ABOUT US
    • History
    • Worldwide Agents
  • CAREER
  • CONTACT
  • HOMEHOME
  • EQUIPMENT
  • PROCESS LINES
    • Cocoa Processing
    • Nuts & Seeds
    • Compound Processing
    • Chocolate Processing
  • FOOD ACADEMY
  • SERVICE
  • ABOUT US
    • History
    • Worldwide Agents
  • CAREER
  • CONTACT
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All Categories
  • All Categories
  • ALL
  • 1. Cocoa Beans Processing
  • 3. COMPOUND
  • 1 Bean cleaning
  • 4. Cocoa Butter Processing
  • 1. Pressing
  • 5. Cocoa Kibbled Cake Processing
  • 1. Pressing
  • 2. Butter filtration
  • 2 Bean destoning
  • 3. Butter Blocking Line
  • 3 Bean weighing
  • 4 Bean drying
  • 5 Bean sterilizing
  • 6 Continuous roasting
  • 4. Butter Pump
  • 7 Breaking and winnowing
  • 5. Liquor / Butter melting
  • 2. Cocoa Nibs / Kernels Processing
  • 1. Breaking and Winnowing
  • 2. Alkalizing
  • 2. Cake Stabalizing
  • 3. Drum roasting and cooling
  • 4. Pre-refining
  • 3. Cake grinding
  • 6. Cocoa Powder Processing
  • 1. Cake grinding
  • 3. Cocoa Liquor Processing
  • 1. Pre-refining
  • 2. Powder stabilizing
  • 3. Powder packing
  • 2. Fine-refining
  • 8. Liquor / Butter melting
  • 7. Liquor Treatment
  • 4. Pressing
  • 5. Liquor blocking
  • 6. Liquor Pump
  • 1. Compound Chocolate Processing
  • 10. All-in-one solution
  • 3. Confectionery Coatings Processing
  • 12. All-in-one solution
  • 2. Ice Cream Coatings Processing
  • 12. All-in-one solution
  • 4. Fillings & Creams
  • 10. All-in-one solution
  • 5. Bread Spreads Processing
  • 10. All-in-one solution
  • 9. Integrated line
  • 13. Integrated line
  • 13. Integrated Line
  • 11. Integrated Line
  • 11. Integrated Line
  • 1. Real Chocolate / Couverture Processing
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 1. Solid Ingredient Handling
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 4. Mixing / Blending
  • 1. Solid Ingredient Handling
  • 5. Pre-refining
  • 5. Pre-refining
  • 5. Pre-refining
  • 5. Pre-refining
  • 1. COCOA
  • 4. CHOCOLATE
  • 2. NUTS & SEEDS
  • 1. Raw Processing
  • 2. Dry Roasting
  • 3. Paste Processing
  • 4. Oil & Butter Processing
  • 5. Nut Powder Processing
  • 3. Ice Cream Coatings
  • 2. Confectionary Coatings
  • 5. GOURMET
  • 1. Cocoa Bean Processing
  • 2. Cocoa Nib processing
  • 3. Cocoa Liquor Processing
  • 4. Gourmet Chocolate Processing
  • 6. Fine-refining
  • 6. Fine-refining
  • 6. Fine-refining
  • 6. Fine-refining
  • 8. Conching
  • 8. Conching
  • 8. Conching
  • 9. Conveying belt
  • 9. Conveying belt
  • 9. Conveying belt
  • 8. Conveying belt
  • 10. Chocolate pump
  • 10. Chocolate pump
  • 9. Chocolate pump
  • 8. Chocolate pump
  • 11. Finishing / storage tank
  • 11. Finishing / storage tank
  • 11. Finishing / storage tank
  • 9. Finishing / storage tank
  • 10. Finishing / storage tank
  • 12. All-in-one solution
  • 11. All-in-one solution
  • 13. Integrated line
  • 3. Sieving
  • 8. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 7. Sieving
  • 13. Integrated Line Continuous
  • 4. Integrated Line Continuous
  • 1. Pre-Refining
  • 2. Fine-Refining
  • 3. Sieving
  • 4. Pressing
  • 5. Liquor Blocking
  • 6. Liquor Pump
  • 1. Pressing
  • 2. Butter Filtration
  • 3. Butter Blocking
  • 4. Butter Pump
  • 5. Integrated Line (Natural)
  • 1. Cake Grinding
  • 2. Powder Stabilizing
  • 3. Powder Packing
  • 4. Integrated Line Continuous (Natural)
  • 2. Liquor Melting
  • 3. Butter Melting
  • 12. Integrated Line Batch & Continuous Choc
  • 11. Integrated Line
  • 1. Solid Ingredient Handeling
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine refining
  • 8. Chocolate Pump
  • 9. Finishing & Storage
  • 10. All-In-One Solution
  • 1. Solid Ingredient Handeling
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 8. Chocolate Pumps
  • 9. Finishing / Storage
  • 11. Integrated Line Choc
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 8. Chocolate Pump
  • 9. Finishing / Storage
  • 2. Liquor Melting
  • 3. Butter Melting
  • 4. Mixing / Blending
  • 5. Pre-Refining
  • 6. Fine Refining
  • 2. Liquor Melting
  • 3. Butter Melting
  • 2. Liquor Melting
  • 2. Liquor Melting
  • 3. Butter Melting
  • 3. Butter Melting
  • 10. Chocolate Pump
  • 6. Integrated Line
  • 1 Bean Cleaning
  • 2 Bean Roasting
  • 3 Breaking & Winnowing
  • 6 Cooling
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56-5roll-refiner-x1

Five roll refiner

  • Excellent pre-refining and preparation for fine-grinding in chocolate processing lines
  • Designed to guarantee the highest product quality, flexible handling and long lifespan
  • Very accurate control of temperature, gap (pressure) and roller-speed
  • Fine refining down to 12 micron
  • Dynamic controlled first 2 rolls for further particle size reduction
  • Hygienic design, with extra gap between rolls and frame for easy cleaning
  • Easy dismantling and replacing of scraping knives and rolls, meaning less downtime
  • Ultimate flexibility in recipes and grinding efficiency with possibility for individual roll drives
  • Optional automatic particle size management
  • Clear selection
Add to cart
  • Description
  • Additional information
  • Particle size management
  • CAPACITIES

Description

The Royal Duyvis Wiener 5-roll refiners are designed according the latest global standards. Advanced technology and new design details result in a roll refiner of unmatched performance.

The product is transported from pre-refiner (2-roll-refiner) by a conveyor belt in the buffer located at the top of the 5-roll pre-refiner. This buffer acts as a storage centre for a continuous feeding onto the rollers of the fine-refiner. The state-of-the-art rolls work to refine and calibrate all particles in the chocolate batch. The 5-roll refiner is extremely durable, resistant to wear and is executed with specially designed hydraulic controls, gap adjustment and drive technology.

This results in consistently produced fine-refined chocolate batches, ready for the next step – conching.

Particle fineness up to 12 microns is achievable, ensuring maximum product quality. The advanced control unit as well as several safety devices guarantee reliable and traceable production and avoid run dry damage by feeding foreign materials. High quality centrifugal cast composite rolls with an even, hard surface ensure high product quality and an extremely long lifespan.

The 5-roll refiners are suitable for use as a fine-refiner in chocolate processing lines. The equipment guarantees the highest product quality, flexible handling and a long life span. The two temperature controlled rolls pre-refine the sugar and the calibration of the particle size is determined by the gap between the roll and the pressure which is hydraulically controlled. The rolls are standard driven via two geared motors, optional each individual roll can be executed with a separate drive. For greater accuracy, a frequency controller can be installed. The rolls can easily be dismantled and changed. The scraping knives can easily be cleaned and changed, which means a considerable cost saving (less downtime) and improved hygiene.

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Service

Your partner for a care-free future:
Spare parts, repair and maintenance, modifications, inspections and training
[ READ MORE ]

Process Lines

Turnkey Solutions:
Complete processing lines from cocoa to chocolate, nuts & seeds
[ READ MORE ]

Food Academy

Research & Development training centre:
Leading test facilities, Profitable research, Remarkable development.
[ READ MORE ]

Additional information

Application

(Chocolate) Confectionary Coatings, (Chocolate) Ice-cream Coatings Processing, Compound Chocolate Processing, Real Chocolate / Couverture Processing

Particle size management is the answer when undesired product fluctuations jeopardize your production. Installed on top of the 5th roll, the particle size management device directly measures the particle size at two locations on the roll (center and side), without using an indirect layer thickness. Every 20ms, the cocoa, chocolate and white mass are measured automatically and at the same time the settings of the 5-roll refiner are controlled. This device offers you the optimal product quality in combination with the highest efficiency.

Types Roller width Capacities [kg / hr] (*)
Fine-refiner WF13-2 1.300 mm 500 – 600
Fine-refiner WF18-2 1.800 mm 800 – 1.100

(*) Capacity kg based on dark standard chocolate recipe at 20 microns, capacity is depends on recipe and ingredients

SKU: N/A Categories: 1. Compound Chocolate Processing, 1. Real Chocolate / Couverture Processing, 2. Ice Cream Coatings Processing, 3. Confectionery Coatings Processing, 4. CHOCOLATE, 6. Fine-refining, 6. Fine-refining, 6. Fine-refining, 6. Fine-refining

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